{"id":15260,"date":"2025-04-07T00:00:00","date_gmt":"2025-04-07T00:00:00","guid":{"rendered":"https:\/\/www.dmcinfo.com\/our-work\/distributed-safety-system-for-pilot-plant\/"},"modified":"2025-08-18T12:58:38","modified_gmt":"2025-08-18T17:58:38","slug":"distributed-safety-system-for-pilot-plant","status":"publish","type":"our_work","link":"https:\/\/www.dmcinfo.com\/our-work\/distributed-safety-system-for-pilot-plant\/","title":{"rendered":"Distributed Safety System for Pilot Plant"},"content":{"rendered":"\n<p>DMC was hired as part of a multi-company team that designed a standalone air-gapped network to host all the automated\u202fequipment for the client\u2019s facility.<\/p>\n\n\n\n<p>Our engineers created a\u202fcontrol\u202farchitecture with a standard hardware set. We utilized a standard library of process objects for PLC software and HMI controls. To allow operators to safely de-energize any piece of\u202fequipment from any of 11 remote control stations, DMC also designed a network of safety PLCs and other\u202fSIL 3 components.<\/p>\n\n\n\n<p>Our team designed 30+ control panels to meet the UL508A standard. To meet hazardous location requirements, we utilized a combination of explosion-proof and intrinsically safe components. Collectively, we focused on the complete software development\u202flifecycle, from requirements gathering to detailed design and programming, as well as the development and execution of test plans.<\/p>\n\n\n\n<p>Finally, we coordinated with the construction team for power and telecommunication infrastructure.<\/p>\n\n\n\n<p><strong>Learn more about DMC\u2019s <a href=\"https:\/\/www.dmcinfo.com\/services\/manufacturing-automation-and-intelligence\/plc-programming\/\">PLC Programming Expertise<\/a> and <a href=\"https:\/\/www.dmcinfo.com\/contact\/\">contact us<\/a> for your next project.<\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"<p>DMC was hired as part of a multi-company team that designed a standalone air-gapped network to host all the automated\u202fequipment for the client\u2019s facility. Our engineers created a\u202fcontrol\u202farchitecture with a standard hardware set. We utilized a standard library of process objects for PLC software and HMI controls. To allow operators to safely de-energize any piece [&hellip;]<\/p>\n","protected":false},"author":8,"featured_media":15259,"template":"","meta":{"customer":"Teya Enterprises","summary":"DMC was part of a joint effort among several defense contractors to design and program a control system for an R&amp;D facility that performs mixing, casting, and assembly operations in a hazardous environment. ","description":"","customer_benefits":"<ul>\r\n<li><b>Flexibility:<\/b> operators can control or monitor any piece of equipment from any control station<\/li>\r\n<li><b>Ease of training:<\/b> standard user interface for all equipment<\/li>\r\n<li><b>Maintainability:<\/b> standardized controls hardware and software for all equipment<\/li>\r\n<li><b>Safe operations<\/b><\/li>\r\n<\/ul>","components_used":"<ul>\r\n<li>Safety PLC Programming<\/li>\r\n<li>HMI Programming<\/li>\r\n<li>Network Design<\/li>\r\n<li>Virtualization<\/li>\r\n<li>Redundant PLCs<\/li>\r\n<\/ul>","project":"China Lake - Trio Build Phase","author":"Carl Remler","notes":"The system was designed and programmed in late 2023\/2024. As of September 2024, the project is still underway, FAT\/SAT has not been completed. Specific project details are Controlled Unclassified Information (CUI)"},"work_category":[707,695,680,691,681,722],"class_list":["post-15260","our_work","type-our_work","status-publish","has-post-thumbnail","hentry","work_category-aerospace-and-defense","work_category-hmi-and-scada","work_category-manufacturing-automation-and-intelligence","work_category-motion-control","work_category-plc-programming","work_category-user-interface-design"],"yoast_head":"<title>Distributed Safety System for Pilot Plant | DMC, Inc.<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.dmcinfo.com\/our-work\/distributed-safety-system-for-pilot-plant\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Distributed Safety System for Pilot Plant\" \/>\n<meta property=\"og:description\" content=\"DMC was hired as part of a multi-company team that designed a standalone air-gapped network to host all the automated\u202fequipment for the client\u2019s facility. 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