{"id":13742,"date":"2009-04-27T00:00:00","date_gmt":"2009-04-27T00:00:00","guid":{"rendered":"https:\/\/www.dmcinfo.com\/our-work\/medical-manufacturing-and-quality-control\/"},"modified":"2025-05-29T22:28:15","modified_gmt":"2025-05-29T22:28:15","slug":"medical-manufacturing-and-quality-control","status":"publish","type":"our_work","link":"https:\/\/www.dmcinfo.com\/our-work\/medical-manufacturing-and-quality-control\/","title":{"rendered":"Medical Manufacturing and Quality Control"},"content":{"rendered":"<p>DMC provided production automation and validation support to a medical device manufacturer and supply company, molding rubber medical gaskets.\u00a0DMC helped to improve the overall machine throughput\u00a0and cycle time\u00a0by modifying the PLC controls on the system to remove inefficiencies.\u00a0 Part quality was improved\u00a0by offering improvements to\u00a0the vision inspection process for the parts.\u00a0 DMC also implemented a data collection and failure logging application to allow the customer to track production trends and identify\u00a0recurring issues.\u00a0 The system was configured to automatically provide engineers and managers daily production reports\u00a0through\u00a0email.\u00a0 To ensure timely initial start-up, DMC supplied manufacturing validation and process validation requirements,\u00a0and to facilitate process modifications, DMC provided ongoing process improvement validation and recommendations.<\/p>\r\n","protected":false},"excerpt":{"rendered":"<p>DMC provided production automation and validation support to a medical device manufacturer and supply company, molding rubber medical gaskets.\u00a0DMC helped to improve the overall machine throughput\u00a0and cycle time\u00a0by modifying the PLC controls on the system to remove inefficiencies.\u00a0 Part quality was improved\u00a0by offering improvements to\u00a0the vision inspection process for the parts.\u00a0 DMC also implemented a [&hellip;]<\/p>\n","protected":false},"author":8,"featured_media":13741,"template":"","meta":{"customer":"ATP","summary":"<p>DMC provided manufacturing automation and vision quality control programming support to a molding supplier for medical devices.&nbsp; DMC assisted the customer with&nbsp;validation consultation and documentation, production and process improvement decisions, data acquisition, and data analysis.<\/p>\r\n","description":"","customer_benefits":"<ul>\r\n <li>An improved vision system, provided through&nbsp;DMC&#39;s vision experience,&nbsp;provides greater accuracy in&nbsp;detecting defects&nbsp;and eliminating&nbsp;false rejects<\/li>\r\n <li>PLC modifications reduce overall cycle time, resulting in greater throughput<\/li>\r\n <li>Advanced vision algorithm techniques allow difficult features to be measured, improve quality control on end product, and ensure patient safety<\/li>\r\n <li>Validation support allows system modifications&nbsp;to be implemented in a timely manner on the final production system<\/li>\r\n <li>Data logging of system failures and vision reject rates allow the customer to target the largest problem areas, reducing downtime and&nbsp;improving yields<\/li>\r\n<\/ul>\r\n","components_used":"<ul>\r\n <li>Trio Motion Control<\/li>\r\n <li>AB SLC 5\/05 PLC<\/li>\r\n <li>RS Logix 500<\/li>\r\n <li>RS View Studio<\/li>\r\n <li>DVT Vision Inspection Cameras<\/li>\r\n <li>Visual Basic .NET<\/li>\r\n<\/ul>\r\n","project":"Degator","author":"Matt Puskala","notes":"Summer 2005 Matt Puskala, Gary Farr, Dan Aukes.  Very minor contributions from Tim Jager.  Additional support over the years since then, into 2008 so far, by Matt Puskala"},"work_category":[701,699,680,687,691,684],"class_list":["post-13742","our_work","type-our_work","status-publish","has-post-thumbnail","hentry","work_category-data-analysis-data-mining-and-reporting","work_category-machine-vision","work_category-manufacturing-automation-and-intelligence","work_category-medical-and-pharmaceutical","work_category-motion-control","work_category-test-measurement-automation"],"yoast_head":"<title>Medical Manufacturing and Quality Control | DMC, Inc.<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.dmcinfo.com\/our-work\/medical-manufacturing-and-quality-control\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Medical Manufacturing and Quality Control\" 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